chips snack food extruder machine

chips chips snack food extruder machine extruder machine

1. Expanded chips snack food extruder machine

Expanded chips snack food extruder machine is a kind of new foods, which was made since 1960s. It is also called extruded food, puffed food or leisure food. It adopts low moisture cereals, tuber crops and beans as raw materials. After being inflated and heated, its volume is expanded. It leads to the change of its organization structure. This food is multihole, fluffy and crispy, which is one of the most popular foods in the world.

2. Expanded chips snack food extruder machine samples introduction

2.1 Raw materials: corn meal, wheat flour, rice flour, corn starch, sugar, palm oil, cocoa powder, wheat bran, vitamins, minerals, food color etc.

2.2 Humidity: the moisture is no more than 10%.

2.3 Shapes: stick, ball, ring, flower, star, animals etc. (can be customrized).

2.4 Sizes: (1) diameter: up to 25mm (2) length: user-defined.

3. Expanded chips snack food extruder machine processing lines description

3.1 Expanded chips snack food extruder machine processing lines features

3.1.1 Capacity range is large: our expanded chips snack food extruder machine processing lines capacity range is from 100kg/hr to 2500kg/hr.

3.1.2 Expanded chips snack food extruder machine processing line has wide raw materials application range.

3.1.3 Our expanded chips snack food extruder machine processing lines’ extruders are twin-screw extruder, there is one couple of screws inside the barrel. The raw material of screws is 38CrMoAl (standard: GB/T 3077-1999). This material’s hardness and strength performance is excellent, which can bear high temperature and high pressure.

3.1.4 Our twin-screw extruder has self-clean function.

3.1.5 Our extruders, dryers and cutting machines (if any) are equipped with inverters. The inverters are famous brands (Delta, LS, ABB, chips snack food extruder machine etc.).

3.1.6 Our expanded chips snack food extruder machine processing line automation degree is high, it need only 2-4 workers to operate.

3.1.7 The production factors can be quantized and controllable.

3.1.8 We can custom-make all the machineries for expanded chips snack food extruder machine processing line as per users’ requirement. We supply OEM goods.

3.1.9 Most of the expanded chips snack food extruder machine don’t need separate cutting machine.

3.1.10 All the materials touching food is food grade.

3.1.11 Our twin-screw extruders are equipped with forced lubrication system. The driving method can be tape drive or direct-connected.

3.2 Expanded chips snack food extruder machine processing line work flow

3.2.1 Work flow: Raw material treatment---Extrusion---(Cutting)---Drying---Flavoring---Packing & Detection

3.2.2 Machineries description in each process

3.2.2.1 Machineries in raw material treatment: (1) Grinder or grinding group (option), used for grinding raw materials. (2) Mixer (include propeller type mixer, vertical type mixer, dry powder type mixer), used for mixing all raw materials and adding appropriate water (don’t need to add water into dry powder type mixer), to make the raw materials uniform.

3.2.2.2 Machineries in extrusion: (1) Conditioner (option for small capacity lines, necessary for big capacity lines), used for pre-conditioning raw materials. (2) Twin-screw extruder, used for extruding and shaping.

3.2.2.3 Machine in cutting (option): different cutting machines. For example: long stick cutter, pillow cutter etc.

3.2.2.4 Machineries in drying: different dryers. Our dryers’ heating power source can be electricity, gas-fired burner (Baltur, Italy), oil-fired burner (Baltur, Italy) or steam (from boiler). It is up to users’ local power situation.

3.2.2.5 Machineries in flavoring: (1) Flavoring hoister, used for hoisting chips snack food extruder machine and adding seasoner. (2) Oil sprayer, used for spraying oil on the surface of expanded chips snack food extruder machine, make sticking seasoner easier. (3) Single drum, used for mixing expanded chips snack food extruder machine and seasoner (ancilchips snack food extruder machine use with flavoring hoister). (4) Double-drum, used for adding seasoner, and mixing it with expanded chips snack food extruder machine.

3.2.2.6 Machineries in packing & detection (option): (1) Cup type packing machine, used for packing chips snack food extruder machine with small size bag by heat-seal. (2) Multi-head weigher packing machine, used for packing chips snack food extruder machine with medium size bag by heat-seal. (3) Big size bag packing machine, used for packing big size bags. (4) Weight detector, used for detecting the goods after packing. It can get rid of the finished product with unqualified weight. (5) Metal detector, used for detecting if there is any metal inside the bag and removing the unqualified one. (6) Weight and metal all-in-one detector, used for detecting both weight and metal, and removing the unqualified product.

3.2.2.7 The other machineries may be adopted: (1) Transport machineries, they are screw conveyor, air conveyor, cooling conveyor, hoister, vertical type bucket elevator, Z type bucket elevator, chips snack food extruder machine suction machine and negative pressure suction machine. They are used for conveying raw materials, self-finished product and finished product between the other machineries. (2) Vibrating screen (option), used for screening chips snack food extruder machine and removing dreg. (3) Stock bin (option), used for storing raw materials or finished product. (4) Boiler (option), used for supply steam to conditioner, extruder and dryer. Its power source (electricity, gas, oil) is due to user’s local power situation.

4. Twin-screw chips snack food extruder machine extruders’ models and parameters (heated by electrical rings)

5. Packing and delivery

5.1 Inside package is plastic film, outside package is wooden or plywood cases, which is seaworthy.

5.2 We can supply fumigation package and certificate.

6. Service

6.1 The warranty period is one year.
6.2 Our service is turn-key mode, which includes installment, debugging and train.
6.3 Supply quick-wear part and general tool.
6.4 Supply the basic formula of raw materials.
6.5 We will provide drawings (CAD or Solidworks) based on users’ workshop situation, and we can supply rationalization proposal.

7. Company profile

8. Our honors

9. Who am I?

Q1: Are you manufacturer or trader?

A: We are manufacturer.

Q2: Could you supply customized machines?

A: We can supply customized machines based on your requirement. By the way, ODM & OEM are available for us.

Q3: Can you supply oversea service or food formula?

A: Our engineers can serve you in your factory, and we can supply formula.

Q4: Could I only order stand-alone machine (e.g. only extruder, dryer etc.)?

A: Yes. We can not only supply processing line, but also stand-alone machine.

Q5: Where are you? How can I get there?

A: We are in Jinan, which is in the North of China, 432km South to Beijing. You can go to Jinan by high speed train (Jinan West Station) or by air.

Q6: Have you ever sold your products to International market?

A: Until 2015, we have sold our products to 55 countries and regions. This number is keeping growing.

Q7: How can I get the after-service?

A: We will send you the spare parts by free if the problems caused by us. If it is the men-made problems, we also send the spare parts, but you should pay for it.

Q8: Could you supply food raw materials or the machine in different industry?

A: Because of the business scope limitation in China, we can only supply food machines. But we can help you to find the best suppliers in China. As Chinese, we are more familiar with Chinese market.

Need more details? Feel free to contact us!

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