High capacity nutritional corn flacks making Machines

Products Description

Breakfast Cereals & Corn flakes Extrusion Line

Product Description

1.High capacity nutritional corn flacks making Machines twin-screw extrusion line efficiently produce a vast range of cereal flakes that meet an evolving demand for consumption at breakfast or snack.
Twin screw extrusion lines are simpler and more cost effective compared with batch cooking systems traditionally used for flakes manufacturing.
2. The twin-screw extrusion technology is at the core of this very flexible and scalable process.
This technology is ideal to meet the market demands and breakfast cereal manufacturing;
Many raw materials are eligible with coating recipes such as sweet syrups, honey, chocolate and other compositions.
3. Flakes and loops are the great classical breakfast food and have been adopted by a majority of consumers around the world.
The twin-screw extrusion lines allow to process a vast range of recipes adapted to all tastes and needs.
4. Flakes are either consumed plain or coated with a variety of sugars, malted ingredients, honey, fruit flavors, chocolate, etc.
“Corn flakes” are the most famous variety but many other cereals can be used such as wheat, rice, oats, barley, rye, buckwheat….
A new variety of “multigrain” or “multicereals” flakes made with a mix of visible cereals inclusions became very popular.
To meet the increasing demand for healthy cereals, whole grain or grains enriched with fibers, vitamins, minerals and other nutrients are also used.

A . Production line details

Capacity	120kg-500kg
Power Supply	Based on 380V 50 Hz 3 phase. Customized according to your local power.
Machine details	1.Stainless steel,:201, 304, 316, on request 2. Electric parts can be ABB, Delta, Fuji, Omron, High capacity nutritional corn flacks making Machines; Famous brand as your demand.
Certificate	CE,GOST,TUV,BV
Raw Material	Corn flour, wheat flour, Multigrain flour, Cocoa ,etc.
Product type	Plain or coated. Such as: Corn flakes, Cocoa flakes, Froot Loops, Frosted flakes etc.
Coating recipes	Sugars, honey, fruit flavors, chocolate, etc.

B. Advantages

1.The screw material: Alloy steel (38CrMoAL) by nitriding process. High strength and wear-resting.
With good self-cleaning ability, it’s unnecessary to remove the barrel and screws for cleaning.
2.SIMENS (China) Motor
3.It adopts speed-adjusted converter on feeding system, extrusion system and cutting system.
Food grade stainless steel twin screw feeding device guarantees stable materials feeding in the whole food process.
4.Adopted the Delta inverters, ensure the extruder better running.
5.The gearbox has automatic lubrication function, which prolong service life of gears.
6.Cutting knife is fixed in the die head seat, rotary cutting driven by V-belt.

C.Technical Parameters

Model	Installed power	Real power	Capacity	Dimension
ZH65	35 KW	22kw	120-150kg/h	39000x1200x2200mm
ZH70	50kw	37kw	200-250kg/h	41000x1500x2200mm
ZH85	110kw	75kw	300-500kg/h	43000x3500x4300mm

D.Production process

Mixing Raw material -----Extruding----Pressing flakes-----Pre-drying----Drying----Coating----Drying----Cooling----Packing

Certifications Products Description

Professional production, quality assurance, affordable, welcome to inquire,
100% factory direct sales, look forward to building cooperate with you wholeheartedly!

Video Links On High capacity nutritional corn flacks making Machines: https://www.High capacity nutritional corn flacks making Machines.com/watch?v=47yWQzq136g&t=19s

Breakfast Cereal Food is a kind of crispy food which is processed by twin- screw extruder and takes grist as basic material. The majority are fiber flimsy, and either too sugary or too salty.Snacks food processing line can be directly extruded from the extruder, dryer and seasoner, we can produce all kinds of snacks and different shapes by adjusting
the dies from extruder.Variety shapes are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart
shape by adjusting the mould in the extruder.

Raw Material : Corn Grits (Powder), wheat flour, rice flour, oat meal, other grain meals.

Model	Installed power	Real power	Output	Dimension
ZH65	35 kw	22kw	150kg/h	39000x1200x2200mm
ZH70	50kw	37kw	250kg/h	41000x1500x2200mm
ZH85	110kw	75kw	500kg/h	43000x3500x4300mm
ZH95	151kw	110kw	1ton/h	4700x1900x4800mm
ZH135	425kw	335kw	3ton/h	5200*2000*4800mm
ZH***	***kw	**kw	**ton/h	******

Twin-Screw Extruders

In order to create a design with greater operating flexibility and with greater operational control, twin screw machines were developed. Twin-screw extruders can be co-rotating, counter-rotating, intermeshing or non-intermeshing in terms of basic designs. Co-rotating, intermeshing screw designs have dominated that scene as far as these extruders are concerned. This is because of relative ease of design and manufacture compared to counter-rotating designs.The screw design of twin-screw extruders can

affect operating efficiency and machine capability. Screw components in the feed section of the barrel can be single, double or even triple flight arrangements. With more flights intertwined on the shaft, the conveying capacity of the screw is reduced but the residence time distribution is lower. This promotes a first-in, first-out movement of the extrudate. However, double- and triple flighted screws produce more shear across the screw channel and therefore, improved processing uniformity.

Our Company

Assembly Workshop

Our Workshop

Showing Workshop

Show finished machines

Office

Our office

Team

Our Team

Meeting Room

Meeting with customers.

Sample Room

Showing products produced by our machine. Our customers

Our company has already exported countries

Asia { Thailand, Indonesia, East Timor, South Korea, India, Bangladesh, Iran, Saudi Arabic, Turkey, Iraq, Israel, Kazakhstan, Tajikistan, Uzbekistan, Turkmenistan }
Africa { Nigeria, Benin, Algeria, Egypt, Ethiopia, Ghana, Namibia, Uganda, Zimbabwe}
Europe { Russia, Bulgaria, Ukraine }
North America { Canada }
South America { Brazil, Bolivia }
High capacity nutritional corn flacks making Machinesia { New Zealand }

FAQ

Q1. Are you a manufacturer or a trading company?

A: We are a professional manufacturer of food & feed extrusion machine.

We have own factory and R&D department. SGS has certified our company on site.

Q2. What is your payment terms?

A: Strongly recommend to use High capacity nutritional corn flacks making Machines’s Trade Assurance.

T/T :30% prepayment,70% before delivery. L/C at sight is available.

Other payment is negotiable

Q3.Do you offer guarantee for the products?

A: Yes, we offer 1-2 years warranty to our products.

Q4. What about the lead time?

A: Regular products:20-30 working days

Customizable products:30-40 working days.

Q5. Can you provide food or feed formula ?

A: We can provide basic formula for produce the food etc.

And help customer to produce new products according to customer’s formula.

Q6. What after-services do you provide?

A: Send engineers for installation, trial running and training workers at customer's site.

Handling the problems occurred during use. Supply spare and wearing parts on discount.
Help customers to solve any other problems .
Packing & Delivery

Packing:

Outer Packing---Wooden case
Inner Packing----Wrapped with plastic film.
Delivery : 20-40 working days