almond processing machines,extraction equipment,edible oil project

almond processing machines,extraction equipment,edible oil project

1. Pre-treatment Process of almond processing machines:

1,create a good production environment;
2,Minimize the total oil loss,increase oil yield and output,also improve the quality of oil and cake meal;
3,Comprehensively utilize impurities and offal;
4,Perfectly ,match extraction production line,designing different production processes according to different oilseed.

(1.) One-time pressing and pre-pressing;
(2.)Low consumption energy;
(3.)Small occupation area ;
(4.)Low residual oil rate;
(5.)Low operate expense.

2. Solvent extraction Process of almond processing machines :

The solvent contain wet meal that from the extractor are sent to the DTDC desolventizer’s pre-desolventizing layer by scraper through air locker, the bottom is heated by indirect steam to remove part of solvent; then the pre-desolventized wet meal get into the desolventizing layer, there are automatic control on the desolventizing layer to keep certain thickness of materials, then the bottom gets into the direct steam to remove all the solvent, at same time some steam condense in the meal, the moisture content of meal will sectional rise.

The desolventized meal falls onto the drying layer quantitative through rotary valve, the drying layer keeps certain materials level, then process the drying procedure, after drying get into the cooling layer to lower down the temperature, finally discharge the finished meal through automatic flow controlling gate, then though the scraper to transport the meal to warehouse.

DTDC process
1. Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.
2. Control the protein denaturation degree in the meal , and improve the NSI index effectively.
3. It can better regulate the color, flavor and taste of the meal.
4. It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.

3. Refining Process of almond processing machines :

Degumming and deacidification: The gumming is moved by phosphoric acid and hot water. There are
two ways to move the acid in the edible oil. One is chemical way, the other one is physical way.
The chemical way is using NaOH to react with acid. This way is suitable for the capacity of 5-30T per day. The physical way is using steam and centrifugal to move the acid. This way is used for
capacity from 30-2000T per day.
Decolorization: This step is used to adjust the color of the oil. You can control the color of the edible oil according to the requirement of your market.
Deodorization: The function of this step is to move the special smell in the oil. This is an important
standard for refined edible oil.

---Quality Index of Finished Products:
Oil residue of meal: ≤ 1.0%
Moisture of meal: 12% (adjustable)
Solvent residue of sunflower meal: ≤ 500PPM
Total volatiles matter of crude oil: ≤ 0.2%
Residual solvent of crude oil: ≤ 100PPM

Zhengzhou Qi'E Grain&Oil Machine Co.,Ltd has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.

1. The Zhengzhou Qi’e grain and oil machinery company’s experts guide installation and have good technology.

We make the cooperation with Qi’e group many times. Their experts guide installation on-site and after-sales team provides 24 hours of technical services.

I think they have done a well in this respect. Among the large number of grease equipment manufacturers, they are very good in China. Hope we can continue to cooperate in the future.

2. Zhengzhou Qi’e grain and oil machinery company’s equipment have good quality, and shipped on time.

We make the cooperation with Qi’e group for long time. Because they are manufacturer, their equipment have good quality assurance and reasonable price. They shipped on time after we finish contract.